Manufacturing ERP with Multi-Level BOM, Lot Traceability & Shop-Floor Terminals
A production ERP built around the shop floor — multi-level bills of materials, batch serialisation and lot traceability, with touch terminals operators can use in gloves.
- Faster Checkout
- Accurate Billing
- Actionable Insights
Production Halts
Reduced unplanned line stoppages due to missing raw materials by 90%.
Costing Accuracy
Real-time accurate unit costing calculated per production batch within seconds.
Traceability Audit
ISO compliance audit prep reduced from 3 days down to 10 minutes.
1. The Operational Challenge
Pre-Existing Bottlenecks & Friction
The fabricator relied on whiteboard schedules and unlinked spreadsheets for production runs. Raw material stockouts frequently halted production lines, and calculating exact unit manufacturing costs took days of manual accounting.
Business Requirement
A robust manufacturing execution system (MES) and ERP tracking multi-level Bill of Materials (BOM), machine work orders, scrap rates, and barcode lot traceability.
2. Algora Systems Solution
Modular Architecture & Delivery
Algora Systems implemented an industrial shop-floor ERP with rugged touch terminals for machine operators, live scrap calculation, and automated purchase order generation when raw materials reach safety minimums.
Key Modules Delivered
- Multi-Level BOM & Recipe Engine
- Shop Floor Operator Touch Terminals
- Batch Serialization & Lot Traceability
- Automated Reorder Threshold Triggers
- Executive Margin & Yield Dashboards
Deployed Technical Stack & Architecture
PostgreSQL relational schema with rigorous data consistency constraints
Modern web frontend with high-contrast UI designed for industrial tablet screens
Automated background workers calculating real-time machine run costs
Managed deployment with encrypted local database sync fallback
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